Product Description
Mining dump truck telescopic hydraulic cylinder
1. Company Information
Found 1995,w are 1 of the biggest hydraulic cylinder manufacturer in China, specialized in design, R & D and manufacturing of hydraulic machinery products etc, with its annual production capaciy of 2 square meters.There are 700 sets of mnufacturing equipment .
FC type
| ITEM | MODEL NO. | # of Stages | Largest Moving Stage Diameter(mm) | stroke(mm) | the largest sleeve OD(mm) | mounting distance(mm) |
| 1 | WTHY FC-3-110-3205 | 3 | 110 | 3205 | 168 | 343 |
| 2 | WTHY FC-3-110-3460 | 3 | 110 | 3460 | 168 | 343 |
| 3 | WTHY FC-3-129-2980 | 3 | 129 | 2980 | 218 | 343 |
| 4 | WTHY FC-3-129-3205 | 3 | 129 | 3205 | 218 | 343 |
| 5 | WTHY FC-3-129-3460 | 3 | 129 | 3460 | 218 | 343 |
| 6 | WTHY FC-3-129-3880 | 3 | 129 | 3880 | 218 | 343 |
| 7 | WTHY FC-3-129-4270 | 3 | 129 | 4270 | 218 | 343 |
| 8 | WTHY FC-4-129-4280 | 4 | 129 | 4280 | 218 | 343 |
| 9 | WTHY FC-4-129-4280 | 4 | 129 | 4280 | 218 | 343 |
| 10 | WTHY FC-4-129-5180 | 4 | 129 | 5180 | 218 | 343 |
| 11 | WTHY FC-3-149-4270 | 3 | 149 | 4270 | 244 | 343 |
| 12 | WTHY FC-4-149-3680 | 4 | 149 | 3680 | 218 | 343 |
| 13 | WTHY FC-4-149-3980 | 4 | 149 | 3980 | 218 | 343 |
| 14 | WTHY FC-4-149-4280 | 4 | 149 | 4280 | 244 | 343 |
| 15 | WTHY FC-4-149-4620 | 4 | 149 | 4620 | 244 | 343 |
| 16 | WTHY FC-4-149-4940 | 4 | 149 | 4940 | 244 | 343 |
| 17 | WTHY FC-4-149-5180 | 4 | 149 | 5180 | 244 | 343 |
| 18 | WTHY FC-4-149-5460 | 4 | 149 | 5460 | 244 | 343 |
| 19 | WTHY FC-4-169-4280 | 4 | 169 | 4280 | 244 | 343 |
| 20 | WTHY FC-4-169-4620 | 4 | 169 | 4620 | 244 | 343 |
| 21 | WTHY FC-4-169-4940 | 4 | 169 | 4940 | 244 | 343 |
| 22 | WTHY FC-4-169-5180 | 4 | 169 | 5180 | 244 | 343 |
| 23 | WTHY FC-4-169-5460 | 4 | 169 | 5460 | 244 | 343 |
| 24 | WTHY FC-5-169-5355 | 5 | 169 | 5355 | 244 | 343 |
| 25 | WTHY FC-5-169-5780 | 5 | 169 | 5780 | 244 | 343 |
| 26 | WTHY FC-5-169-6180 | 5 | 169 | 6180 | 244 | 343 |
| 27 | WTHY FC-5-169-6830 | 5 | 169 | 6830 | 244 | 343 |
| 28 | WTHY FC-5-169-7130 | 5 | 169 | 7130 | 244 | 343 |
| 29 | WTHY FC-5-169-7630 | 5 | 169 | 7630 | 244 | 343 |
| 30 | WTHY FC-5-169-8130 | 5 | 169 | 8130 | 244 | 343 |
| 31 | WTHY FC-5-169-9030 | 5 | 169 | 9030 | 244 | 343 |
| 32 | WTHY FC-5-169-9530 | 5 | 169 | 9530 | 244 | 343 |
| 33 | WTHY FC-4-191-5460 | 4 | 191 | 5460 | 274 | 343 |
| 34 | WTHY FC-5-191-5780 | 5 | 191 | 5780 | 274 | 343 |
| 35 | WTHY FC-5-191-6180 | 5 | 191 | 6180 | 274 | 343 |
| 36 | WTHY FC-5-191-7130 | 5 | 191 | 7130 | 274 | 343 |
| 37 | WTHY FC-5-191-7630 | 5 | 191 | 7630 | 274 | 343 |
| 38 | WTHY FC-5-191-8130 | 5 | 191 | 8130 | 274 | 343 |
| 39 | WTHY FC-5-191-9030 | 5 | 191 | 9030 | 274 | 343 |
| 40 | WTHY FC-5-191-9530 | 5 | 191 | 9530 | 274 | 343 |
| 41 | WTHY FC-5-214-7610 | 5 | 214 | 7610 | 274 | 343 |
| 42 | WTHY FC-5-214-9030 | 5 | 214 | 9030 | 274 | 343 |
3. hydraulic telescopic cylinder for dump truck produce line
700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.
4. hydraulic telescopic cylinder for dump truck quality guarantee system
Program before Delivery
1). Trial Operation Test
2). Start-up Pressure Test
3). Pressure-Tight Test
4). Leak Test
5). Full Stroke Test
6). Buffer Test
7). Testing the Effect of Limit
8). Load Efficiency Test
9). Reliability Test
Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
5. After-service
1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers .
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
6.Exhibition and partner
7. FAQ
Q1. What are the same aspects of your cylinder with CZPT cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva’s
Q2. Compared with CZPT cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with over 20 years’ experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can i get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14month from production time. In this time, if the quality problem we will free repair for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
Q9: What about the quality feedback of your products?
A: WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL BUSINESS.
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q11: What is the delivery time?
A: 20 days for bulk production, which is depend on quality, production process and so on.
Q12: What is your main payment term?
A: T/T, L/C, D/A, D/P either is available.
Q13: What is your contact information?
A: Mob: –
| Certification: | ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
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|---|
How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
How do manufacturers ensure the quality and compatibility of hydraulic cylinders?
Manufacturers employ various measures to ensure the quality and compatibility of hydraulic cylinders, ensuring that they meet industry standards, performance requirements, and the specific needs of their customers. Here’s a detailed explanation of the methods and practices used by manufacturers to ensure the quality and compatibility of hydraulic cylinders:
1. Design and Engineering:
– Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.
2. Material Selection:
– High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.
3. Quality Control:
– Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.
4. Testing and Validation:
– Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.
5. Compliance with Standards:
– Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.
6. Certification and Accreditation:
– Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.
7. Customer Collaboration:
– Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer’s needs, ensuring compatibility and optimal performance.
8. Continuous Improvement:
– Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.
By implementing effective design and engineering practices, selecting high-quality materials, conducting rigorous quality control, testing and validation procedures, complying with industry standards, obtaining certifications, collaborating with customers, and embracing continuous improvement, manufacturers ensure the quality and compatibility of hydraulic cylinders. These measures help to deliver reliable, high-performance cylinders that meet the diverse needs of industries and applications.
editor by CX 2023-08-30