Product Description
Front-Stop Hydraulic Cylinder with Piston Eye for Dump Truck
No.1 Company Introduction:
ZheJiang CZPT hydraulic co., ltd. is a specialized customized hydraulic cylinder for tipper truck production enterpirise which requires up with design, manufacturer, promote hydraulic products. The business handles an area of 180,000 square meters, with 500 emplayees in it. There are seven hundred sets of manufacturing equipments, such as chilly drawing creation lines, surface area therapy production line, unexciting and rolling generation line, a variety of of digital-manage machining and tests tools.
>Professional company& supplier of Hydraulic Cylinders for far more than 22 years
>Hydraulic Cylinders Certification ISO9001:2009, SGS, TS16949, RoHS, CNAS Certification
>Experience in export North The us, Australia, Asia, Center East, Africa
>Hydraulic Cylinders can be Make according to client’s demands
>The Hydraulic Cylinders can be utilised for Dump Truck, Tipper Truck, Trailer, Agricultural Equipment, Engineering Equipment, Rubbish Truck, Landing Platform etc
>We are the supplier of Sinotruk, IVECO, AUMAN, BEIBEN TRUCK, CIMC, JMC, Beiben Truck, CAMC, FOTON, JAC, Xihu (West Lake) Dis.n, SHACMAN, most of well-known truck production and refitting firm use our telescopic cylinder as initial choice.
No.2 Specification Description
| Material | Carbon metal, Alloy steel, 27SiMn |
| Honed tube | 50-280mm, Heat treatment method, honing, rolling |
| Piston rod | 50-240mm ,tempering, plated nickel, Chrome or ceramic |
| Operating Strain | sixteen-20Mpa |
| Seals | Parker, Merkel, Hallite,Kaden |
| Technological innovation | Bosch Rexroth, Parker, HYVA, Meiller |
| Coating | Sandblasting, primer paint, middle paint, finish paint |
| Temperature variety | -30°C to +100°C |
| Function medium | Hydraulic Oil |
| Piston pace | highest .5m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
No.3 Full Producing Procedures
seven hundred sets production tools,these kinds of as cold drawing generation line ,warmth treatment method generation line ,surface area remedy manufacturing line,testing products,various digital-handle machining products,gantry type linear electroplating creation line.
>Owned plating plant founded in 1998
>Owned honed tube plant launched in 2000
>Owned Heat therapy founded in 1995
>Each processing underneath our management, each goods,every single step beneath rigid high quality manage
No.4 Advantage
1) Specialist, skilled, dependable.
2) One-stop complete resolution
3) Ready inventory items with rapidly shipping and delivery
four) Customizable: Non-common sizes are also available
5) Tiny quantity is suitable
six) Refund or replacement for any product defective
No.5 Dream
*Business vision:Act as the laeder of inner hydraulic industry
*Organization concept:Better and more robust
*Core values:Finding out and innovation,equality and justice,customers the first,and high quality winning the entire world
*Business spirit:Complete sincerity,full precision more excellent,and up to date
*High quality policy:Pursue zero defects of our products,and realize zeo customers’ complains
*Firm variety:Answer speedily,act immediately,complete what to do nowadays,and increase day following working day
No.6 Strict Good quality Handle Method And Certificates and Packaging
1. Trial Operation Check
2. Start off-up Strain Test
3. Stress-Tight Check
four. Leak Check
five. Entire Stroke Check
6. Buffer Test
seven. Tests the Impact of Limit
8. Load Effectiveness Test
9. Reliability Test
Each and every piece of hydraulic cylinder are examined and will ship out only soon after they are pasted the each take a look at.
Our business has ample complex pressure and ideal tests signifies. By generating broad technological and organization cooperation with a lot of relevant enterprises, universities, colleges and institutes both at residence and overseas, and using senior engineers and software program engineers, we have drastically strengthened and improved our planning, processing, and screening capabilities.
No.7 After-services
1).Pre-sale service: Preserve communicating with the truck manufacturers , including choice of merchandise model , design of hydraulic program, test of efficiency and investigation of the incident. Once the issues occur, we will solve them quickly with each other with truck producers
2).The sale service: Provide instruction and complex assistance for customers.
3).After-sale support: Remedy the dilemma first of all, then analyse responsibility Replace the method elements quickly if any need to have.
4). 24 hrs telephone service hotline.
No.8 Prosperous Industry Experiences and Exhibitions
We are the provider of Sinotruk, CAMC, CIMC, Beiben Truck, AUMAN, JMC, FOTON, JAC, SHACMAN, Xihu (West Lake) Dis.n, CZPT most of renowned truck production and refitting organization use our telescopic cylinder as very first decision.
We attended each Bauma ,Las Vegas exhibition, the world quality fair for building equipments, developing substance equipment, mining equipment and receive a lot far more possibility to prolong our company to oversea market.
No.9 FAQ
Q1. What are the same factors of your cylinder with CZPT cylinder?
A: Same within construction.
Same exterior dimension and same mounting sizes. It can be interchangeable with Hyva’s
Q2. Compared with CZPT cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
three. Tube internal gap goes by means of deephole uninteresting equipment processing. Surface roughness is .4Ra
and circular diploma is .571.
4. Great good quality however decrease price.
Q3: Are you a manufacture or a trade business?
A: Manufacture, we are the chief manufacturer of hydraulic business in China with 22 years’ encounter and technological innovation accumulation. With strong technological team we could fix any annoyance of you.
This fall: Do you have top quality control method?
A: Yes, The top quality administration technique launched is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can I get a booklet and purchase a cylinder from you?
A: Really easy! Just leave me a message or e-mail or phone me right, allow me know you are intriguing in our products. I will speak with you for the details shortly!
Q6: Can you tell me the value for the cylinder?
A: 1. Make sure you suggestions the drawing with technological requirement.
two. Please tips the design No. following you verify our booklet.
three. Make sure you tips the tipping capacity, number of phases, closed length, mounting sort and measurement.
4. Remember to also support advice the quantities, this is quite crucial.
Q7: Do your goods appear with a warranty?
A: Yes, we have fourteen months guarantee. In this calendar year, if the good quality difficulty we will free fix for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main factors causing internal leakage: Overload, sprucing bad controlled, cheap seal kits. As is known to all, autos in China are typically overloaded, our goods all made to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/Prime model seals to meet customers’ need.
Q9: What about the quality comments of your merchandise?
A: We have never obtained even once good quality complaint for a lot of many years of international organization.
Q10: Can you help me to put in or suggest what kind of hydraulic cylinder or electrical power pack need to I use for certain machine?
A: Indeed, we have 25 knowledgeable engineers who are usually prepared to aid you. If you do not know what variety of hydraulic cylinders need to be used in your equipment, remember to just make contact with us, our engineers will design the actual items match your want.
Q11: What is the supply time?
A: Within 15 days for samples.
fifteen-thirty times for bulk manufacturing, which is count on top quality, creation process and so on.
Q12: What is your major payment term?
A: T/T, L/C, both is accessible.
|
US $500-1,800 / Piece | |
1 Piece (Min. Order) |
###
| Certification: | ISO9001, ISO/Ts16949, ABS, API |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
###
| Customization: |
Available
|
|---|
###
| Material | Carbon steel, Alloy steel, 27SiMn |
| Honed tube | 50-280mm, Heat treatment, honing, rolling |
| Piston rod | 50-240mm ,tempering, plated nickel, Chrome or ceramic |
| Working Pressure | 16-20Mpa |
| Seals | Parker, Merkel, Hallite,Kaden |
| Technology | Bosch Rexroth, Parker, HYVA, Meiller |
| Coating | Sandblasting, primer paint, middle paint, finish paint |
| Temperature range | -30°C to +100°C |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 0.5m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
|
US $500-1,800 / Piece | |
1 Piece (Min. Order) |
###
| Certification: | ISO9001, ISO/Ts16949, ABS, API |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
###
| Customization: |
Available
|
|---|
###
| Material | Carbon steel, Alloy steel, 27SiMn |
| Honed tube | 50-280mm, Heat treatment, honing, rolling |
| Piston rod | 50-240mm ,tempering, plated nickel, Chrome or ceramic |
| Working Pressure | 16-20Mpa |
| Seals | Parker, Merkel, Hallite,Kaden |
| Technology | Bosch Rexroth, Parker, HYVA, Meiller |
| Coating | Sandblasting, primer paint, middle paint, finish paint |
| Temperature range | -30°C to +100°C |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 0.5m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
Different Types of Hydraulic Cylinders
Whether you have used hydraulic cylinders before or have never heard of them before, you should know that they are a type of mechanical actuator that is used in a variety of different applications. They can be found in many different types of machinery, from elevators to construction equipment.
Piston seals
Choosing the right seal is essential for the proper performance of hydraulic cylinder applications. A seal that is used in the wrong manner can result in reduced productivity and damage to machines. If you’re not sure which seal is right for your application, it’s best to choose a seal that’s designed for your application.
Piston seals are a type of seal that is designed to keep hydraulic fluid from flowing past the piston. These seals are made from different materials and are used in a wide variety of applications.
A piston seal can be single-acting or double-acting. A single-acting seal is designed to move the piston in a single direction, while a double-acting seal is designed to seal pressure from both sides of the piston.
Piston seals can be made from different materials, such as polytetrafluoroethylene and rubber. These materials provide low friction and superior durability under extreme conditions. They are often used in hydraulic presses and mobile hydraulics.
Polytetrafluoroethylene is a popular choice for piston seals because it has a low coefficient of friction. It can handle higher temperatures than other materials and is highly recommended.
Polytetrafluoroethylene piston seals are usually used in mobile hydraulics and hydraulic presses. They feature a round nitrile loader that faces the piston. This ring is filled with 15% glass-filled PTFE, providing low friction and real-time availability.
A piston seal’s material can determine the strength of the seal and its durability. Rubber seals are used in situations that require high compressibility and flexibility. PTFE piston seals are also recommended because of their low coefficient of friction.
Another type of seal is a dynamic seal. These seals contain pressurized fluids and can move in a rotary or oscillating motion. The seal is supported by guide rings that prevent metallic contact between the axial and rotational components.
Seals for hydraulic cylinders are used in a variety of applications. They are made from different materials, including rubber, plastic, and PTFE. They are available in a variety of shapes and sizes, depending on the application.
Seals for hydraulic cylinders must be used in the correct tolerances and surface finishes. The material of the seal must provide the appropriate amount of flexibility and strength. The material must also provide the ability to allow a thin lubrication film to pass through the seal’s contact area.
Coatings
Using the right coatings for hydraulic cylinders reduces the risk of abrasion, pitting, wear, and corrosion. The coatings also have the advantage of providing chemical shielding and wetting properties.
A hard chrome coating has been traditionally used on hydraulic cylinder rods. Traditionally, the coating is deposited using electroplating processes. The hard chrome surface provides reasonable corrosion resistance. However, the coating may interfere with lubrication of the rod. This decreases Rmax and Rz, and may increase the seal failure rate.
Another alternative is a tungsten carbide coating. The tungsten carbide coating has better corrosion resistance than traditional hard chrome. It can be used as a replacement for hard chrome coatings. It is also used on loader cylinders on compact tractors.
A variety of other coatings are available for hydraulic cylinders. These include ceramic, plastic, and metal-oxide ceramic coatings. These coatings can be applied externally or internally.
Another option is thermal spray. Thermal spray is an industrial process that uses engineered materials to deposit metallic or ceramic materials onto surfaces. This reduces friction and increases heat shielding. The coating also increases wear life. Thermal spray can be used to repair damaged surfaces and prevent future breakdowns.
An additional surface treatment is liquid nitrating. Liquid nitrating produces a hard iron nitride layer that is useful for surface enhancement. The process involves spraying 50 grams of powder onto a substrate material. The powder is then fed into a powder feeder. This is repeated until the desired thickness is reached.
The primary function of coatings is to protect the cylinder from chemical and physical attacks. In addition to corrosion and wear resistance, black color coatings also provide electrical insulation and wetting properties.
Hydraulic cylinders can be coated internally or externally. External coatings are particularly useful for areas subjected to critical working conditions. Hydraulic cylinders used in underwater applications, such as subsea hydraulic systems, are subject to saline water that can cause pitting corrosion. In addition, external abrasive agents can act harshly on the rod.
The primary function of coatings for hydraulic cylinders is to protect the cylinder from chemical attacks. The most important mechanical properties are hardness, yield strength, and tensile strength.
Non-differential cylinders
Unlike a differential hydraulic cylinder, a non-differential cylinder has no internal valves to control the flow of hydraulic fluid. Instead, it has two ports – one at each end of the cylinder – that allow equal fluid flow to both sides. In addition, a piston rod will extend at both ends of the cylinder. This makes the non-differential cylinder a good choice for applications where a task can be accomplished at each end.
It also has a clevis that allows the user to make precise changes to pressures. A steel ring, piston and seal also contribute to the stability and control of the cylinder.
A non-differential hydraulic cylinder is not only easy to install and maintain, but they are also inexpensive. They can be used in a variety of applications, including agriculture, manufacturing, mining, and construction technology. They are commonly made of aluminum alloys or plastics, with stainless steel end caps. These cylinders are typically designed for light duty cycles. They are also economical when they are not needed for long service life.
The cylinder industry has two main designs: single-acting and double-acting. The single acting cylinder has a single piston rod, while the double-acting cylinder has two piston rods. The two-acting cylinder has a larger bore, which allows for greater force transfer.
The cylinder industry also uses an alternative manufacturing process that locks three pieces together. This is referred to as the spring-return model. Most non-repairable cylinders have stainless steel end caps.
An alternative to the spring-return model is a welded rod cylinder. They are compact and suitable for mobile applications. However, they are not easy to disassemble. The rod extension makes the cylinder unusual.
The most important benefit of the cylinder is its ability to convert incompressible hydraulic fluid energy into work. This is done by applying a hydraulic pressure force over the annular area of the piston during retraction. The cylinder also uses an internal spring to control the flow of fluid. This combination of materials and technologies makes a non-differential cylinder a great choice for applications that require a compact design without sacrificing efficiency.
Welded rod cylinders
Depending on the size and pressures of the application, welded rod hydraulic cylinders can be used for various applications. They are often used in material handling equipment, cranes, oil rigs, and other mobile hydraulic equipment. These cylinders are designed to handle moderate to heavy loads and are durable.
There are two main types of welded rod hydraulic cylinders. They include single-acting and double-acting models. Double-acting models are ideal for precision operations and high-pressure applications. They are manufactured with additional features for increased durability.
The standard hydraulic cylinder is composed of a cylinder barrel, a piston rod, and a seal. These three elements provide stability, control, and protection from leaks. The piston rod is made from medium carbon steel S45C, which is polished to mirror class.
To ensure that the hydraulic cylinder performs efficiently, it needs to have a smooth surface. This is achieved through honing. In addition, the inside of the cylinder tube must be durable. It is also important to maintain a clean working environment.
Welded rod hydraulic cylinders have more complex designs than tie rod cylinders. These cylinders use high-strength threaded steel rods to hold end caps together. Threaded bolts extend from bottom caps to top caps. This design makes it easy to disassemble and service the cylinder.
The most common applications for welded rod hydraulic cylinders are mobile equipment. These cylinders are used in construction, metal fabricating, OEM trailer manufacturing, and agricultural applications.
Tie rod hydraulic cylinders are also popular. They work well in low-pressure applications. They can be disassembled easily using standard tools. They are also less expensive to manufacture. However, they are less durable than welded cylinders.
Welded rod hydraulic cyclinders are durable, compact, and ideal for industrial and commercial applications. They are also lightweight, making them perfect for heavy-duty applications. They have a low profile design, which helps them to fit in tight spaces. They can also be custom-engineered to meet specific technical requirements.
The main advantages of welded rod hydraulic cylinders are their rugged design, durability, and versatility. They are suitable for a variety of mobile hydraulic equipment, and are ideal for applications that require precise parameters.

editor by czh 2023-01-03